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Ongoing project

Exoskeleton trials for safer and more productive horticulture (AS25200)

Delivery Partner: Exxovantage

What is it all about?

This project is testing the use of wearable exoskeleton technology to improve worker safety and productivity in Australian horticulture. The trials focus on physically demanding on farm tasks where workers are at higher risk of fatigue, strain or injury.

The project uses AI sensor technology to measure worker movement and injury risk during normal work activities, both with and without the ExxoLift™ exoskeleton. On farm trials are conducted with industry partners to assess how the technology fits into everyday operations. Data is collected on physical strain, productivity, worker comfort and usability, alongside feedback from growers and staff.

Key activities include selecting suitable trial sites, onboarding workers, collecting baseline and follow up data, and analysing changes in safety outcomes and task performance. The project will also examine the financial implications of adoption, including potential cost savings and return on investment for growers.

Outputs include interim public summaries, videos, factsheets, case studies and a final report outlining findings and recommendations. The results will help growers understand where exoskeletons may be practical, the benefits and limitations of the technology, and whether it could support safer, more productive horticulture workplaces.

A number of pilots are being undertaken as part of this overarching program.
 

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    Burlington Berries and Pinata Farms trial (AS25201)

    Pilot assessments at Burlington Berries and Piñata Farms found that the ExxoLift back-support exoskeleton provided the greatest benefit during repetitive, physically demanding tasks. These included bending, lifting, carrying, stacking, palletising, tray handling and crop maintenance. Workers commonly reported back support and reduced fatigue, while sensor assessments recorded lower movement and posture risk scores across many of these tasks.

    The project compared selected tasks performed with and without the exoskeleton. Twelve tasks were assessed at Burlington Berries and seven at Piñata Farms, covering work in picking areas, crop maintenance, packing, stacking and tray feeding. The assessments showed that results depended strongly on the task. For example, carrying trays at Burlington Berries recorded a 64 per cent reduction in the assessed risk score, while repetitive feeder work at Piñata Farms recorded a 40 per cent reduction. More static, upright or already well-designed tasks showed less benefit.

    The findings supported continued, task-specific trials of the technology. Growers considering exoskeletons will need to prioritise higher-strain manual tasks, ensure each suit is fitted correctly and introduce wear time gradually. The pilots did not establish reductions in workplace injuries, measured productivity improvements or financial returns, so further testing and worker feedback will be needed to understand the longer-term benefits for horticultural businesses.

    Costa Group, Adams Farms and Montague Farms trial (AS26201)

    This trial is currently underway.

    Related

    Find out more in the article New exoskeletons the future of more productive farming

    Details

    This project is funded through Hort Innovation's Frontiers program